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How to choose an aluminium grade

A short guide: which grade suits welding, machining, anodising or high loads.

4 min read

“Aluminium” covers dozens of alloys with different properties. The choice usually comes down to three questions: will it be welded, how heavily loaded is the part, and will it work in a humid environment.

Quick pick by task

TaskWhat fitsWhy
Welding, tanks, corrosion resistanceAMg2, AMg3, AMg5, AMg6Al-Mg alloys weld well and resist moisture; strength grows with the number
Machining, load-bearing partsD16T, 6082High strength and good machinability
Profiles, decor, anodisingAD31Nice surface, anodises well, medium strength
Bending, deep drawing, electricalAD1, AD0, AMtsVery ductile and corrosion resistant; low strength

What to watch

  • D16T is strong duralumin, but resists corrosion less and is not meant for ordinary fusion welding.
  • Al-Mg alloys do not harden by heat treatment — strength depends on composition and work hardening.
  • Delivery condition: M — soft (annealed), N — work-hardened, T — heat-treated. Use M for bending, T for machining and strength.
  • Plate vs sheet: plate starts around 6 mm and up, sheet is thinner. Plate is typically used for machining.

For critical parts follow your project specification. An EXPOMET manager will help pick the grade and check stock.